Next, its time to install the tailfeathers. First
cutout the elevator and hor. stab as dimensioned here: Cut the external
dimensions first.
Once you have the
external shape cut. Draw the two balance tabs, and the hinge
line. Do not cut the hinge past the balance tabs. The hinge line stops at
the balance tabs. Next, cut the balance tabs out, make 2 cuts for each
tab as close to each other as you can get. Then cut the hinge
line between the two balance tabs.
Once you get the elevator
halves hinged, you'll need to install a torque rod between the two halves.
Due to coro being quite flexible, i use a piece of 1/8" music wire to make
my torque rod out of. Cut out a second flute for the hinge line, one
will be covered by the torque rod, the other will be the hinge.
Here is the torque rod i made. As you can see, its quite large, it
helps to stiffen up the large elevator surfaces as well as connect them, so
don't skimp on it. Once you bend it into shape, center it on the hinge
line, and mark the spots for it to poke into the flutes. Sharpening both
ends of the wire up really makes this easier. After its marked, i push one
side in, and twist the wire side to side, kind of like its a drill bit, until i
get it all the way seated. Then i remove it, and do the same for the other
side. Then i remove it again, and install both sides at the same time.
Here's the torque rod installed.